The anatomy of the Hercules beetle is defined by sexual dimorphism, large body size, and a chitinous exoskeleton. They are among the longest beetles in the world. Adult males can measure about 7 inches (18 cm) including the horns, which may account for up to half of that length. Females lack the enlarged horns and typically measure 2.7 to 3.5 inches. Reported mass depends on life stage and measurement conditions, so length is the more useful comparison between adults.
The defining feature of the male is the enormous thoracic horn, which extends forward from the thorax and curves slightly downward, covered on its underside with a dense lining of reddish-yellow sensory hairs. Below this is a shorter cephalic horn protruding upward from the head. Together, they function like a massive pair of heavy-duty biological pincers.
The beetle's exoskeleton is composed of heavily sclerotized chitin. The elytra (the hardened forewings that protect the delicate flight wings beneath) of the male exhibit a remarkable form of structural color change (hygrochromy). Depending on the ambient humidity of the rainforest, the microscopic structure of the elytra changes; in dry conditions, they appear a pale, yellowish-olive or green with black spots, but in highly humid environments, they shift to a solid, glossy black, a potential camouflage adaptation. Despite their immense bulk and heavy armor, adult Hercules beetles possess powerful flight muscles and are capable of short, loud, buzzing flights between trees, though they are decidedly clumsy aviators.